How to Make Summer Sausage – A Complete Step-by-Step Guide

Summer sausage is a delicious, tangy, and slightly smoky cured sausage that has been enjoyed for centuries. Known for its long shelf life and rich flavor, summer sausage is a popular choice for charcuterie boards, sandwiches, and snacks. But how is summer sausage made, and what makes it so special?

In this guide, we will cover:

  • The history and origin of summer sausage
  • Key ingredients and seasonings
  • A step-by-step method for making it at home
  • How it compares to salami and other cured meats

Whether you are a beginner or an experienced home cook, this guide will help you make perfect summer sausage from scratch.

1: What Is Summer Sausage?

Summer sausage is a semi-dry cured sausage that originated in Europe, particularly in Germany and Switzerland. It was created as a way to preserve meat without refrigeration, using a combination of curing salts, fermentation, and smoking to extend its shelf life.

Why Is It Called Summer Sausage?

The name “summer sausage” comes from its ability to be stored at room temperature for extended periods, even during the hot summer months. Unlike fresh sausages that require refrigeration, summer sausage is cured, fermented, and smoked, making it safe to eat without cooking and perfect for long-term storage.

Historically, farmers and butchers made large batches of summer sausage in the winter, allowing the meat to cure and be ready for consumption throughout the summer when refrigeration was unavailable.

Key Characteristics of Summer Sausage

  • Semi-dry texture – Moist but firm, unlike fresh sausages
  • Tangy, smoky flavor – Achieved through fermentation and smoking
  • Long shelf life – Can be stored for weeks without refrigeration
  • Made with beef, pork, or a blend – Often mixed with spices and curing salts

Today, summer sausage remains a staple in charcuterie, enjoyed for its bold flavor and convenience.

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2: Ingredients Needed for Homemade Summer Sausage

Making summer sausage at home requires the right blend of meat, seasonings, and curing agents to achieve its distinctive tangy and smoky flavor. In this section, we will cover the essential ingredients and explain the role of the small white balls often found in summer sausage.

Essential Meats and Seasonings

Traditional summer sausage is made from a blend of beef and pork, though some variations use venison or other game meats. The fat content is essential for moisture and flavor, so a good ratio is typically 70 percent lean meat to 30 percent fat.

Primary Ingredients for Summer Sausage

  • Ground beef, pork, or venison – The base of the sausage, providing texture and flavor
  • Salt and curing salt (Prague Powder #1 or #2) – Preserves the meat and prevents bacterial growth
  • Sugar or dextrose – Balances flavors and supports the fermentation process
  • Garlic powder, onion powder, and black pepper – Enhances the sausage with bold seasoning
  • Mustard seeds – Adds a mild tang and signature speckled appearance
  • Ground coriander or allspice – Provides depth to the spice blend
  • Starter culture (optional) – Encourages controlled fermentation for a signature tangy taste
  • Cold water – Helps distribute seasonings evenly throughout the meat mixture

Optional Ingredients for Enhanced Flavor

  • Liquid smoke or smoked paprika – Adds a smoky taste if not using a smoker
  • Red pepper flakes or jalapeño – Adds a spicy kick for those who prefer heat
  • Cheese (cheddar or pepper jack) – Creates a rich, savory variation

What Are the Little Balls in Summer Sausage?

Many types of summer sausage contain small, round white balls that are visible when the sausage is sliced. These are typically mustard seeds or whole peppercorns, both of which contribute to the sausage’s signature flavor and texture.

  • Mustard seeds – Mildly tangy with a subtle crunch, they enhance the sausage’s complexity
  • Peppercorns – Provide a sharp, slightly spicy bite
  • Encapsulated citric acid (ECA) – Sometimes used to add a tangy taste and preserve freshness

These small inclusions help create the unique texture and robust flavor that make summer sausage so distinctive.

Using the right combination of meat, seasonings, and curing agents ensures that homemade summer sausage has the perfect balance of texture, moisture, and taste.

3: Is Summer Sausage Raw or Cooked?

One of the most common questions about summer sausage is whether it is raw or cooked. The answer lies in the curing, fermenting, and smoking process, which makes summer sausage safe to eat without additional cooking. In this section, we will explain how summer sausage is processed and stored.

Understanding the Curing and Smoking Process

Unlike fresh sausages, which must be fully cooked before eating, summer sausage goes through a curing and drying process that allows it to be eaten as is.

How Summer Sausage Is Made Safe to Eat

  1. Curing with Salt and Nitrates – Curing salts like Prague Powder #1 or sodium nitrite prevent bacterial growth and give summer sausage its characteristic pink color.
  2. Fermentation – Some summer sausages undergo a controlled fermentation process, which lowers the pH level, making the sausage tangy and extending shelf life.
  3. Smoking or Drying – The sausage is either smoked at low temperatures or air-dried, which removes excess moisture and enhances flavor.
  4. Slow Cooking (Optional) – Some variations are lightly heated during the smoking process, but the low temperature ensures the sausage retains its semi-dry texture.

This process results in a sausage that is neither fully raw nor fully cooked, but instead semi-dry and shelf-stable.

Can You Eat Summer Sausage Without Cooking It?

Yes, summer sausage is ready to eat straight from the package. Since it has already been cured, fermented, and sometimes smoked, it does not need to be cooked further.

However, if you prefer a warm summer sausage, you can gently heat slices in a pan or serve it at room temperature to enhance the flavors.

Safe Storage and Shelf Life

To keep summer sausage fresh and flavorful, follow these storage guidelines:

  • Unopened summer sausage can be stored at room temperature for up to 1 month if it is a shelf-stable variety.
  • Refrigerate after opening to maintain freshness for up to 3 weeks.
  • Vacuum-sealed homemade summer sausage should be kept in the refrigerator and consumed within 1 to 2 months.
  • Frozen summer sausage lasts for up to 6 months when properly sealed.

Key Takeaways

  • Summer sausage is not raw but rather semi-dry cured, fermented, and sometimes smoked.
  • It is ready to eat without cooking, but it can be heated for serving.
  • Proper storage in the refrigerator or freezer helps maintain freshness.
Stuffing casings for homemade summer sausage
Filling casings with seasoned meat for summer sausage.

4: Step-by-Step Guide to Making Summer Sausage

Making summer sausage at home allows you to control the ingredients, adjust flavors, and achieve the perfect texture. The process involves curing, mixing, stuffing, fermenting, and smoking, which results in a rich, tangy, and smoky sausage.

Below is a detailed step-by-step guide to making homemade summer sausage.

Step 1: Gather Ingredients and Equipment

Essential Ingredients

  • 2 ½ pounds ground beef or pork (or a blend)
  • 1 tablespoon kosher salt
  • ½ teaspoon curing salt (Prague Powder #1)
  • 1 tablespoon sugar or dextrose
  • 1 teaspoon black pepper
  • 1 teaspoon mustard seeds
  • 1 teaspoon garlic powder
  • ½ teaspoon onion powder
  • ½ teaspoon ground coriander or allspice
  • ¼ cup ice-cold water
  • 2 tablespoons liquid smoke (if not using a smoker)

Equipment Needed

  • Large mixing bowl
  • Meat grinder (optional)
  • Sausage stuffer
  • Natural or fibrous sausage casings
  • Smoker or oven
  • Meat thermometer

Step 2: Prepare the Meat and Spices

  1. Chill the meat and mixing bowl – Keeping everything cold prevents the fat from melting too early.
  2. Mix the ground meat with seasonings – Add the curing salt, spices, sugar, and ice-cold water, mixing until well combined.
  3. Let the mixture rest – Refrigerate for at least 12 to 24 hours to allow flavors to develop.

Step 3: Stuff the Sausage Casings

  1. Soak the casings in warm water to soften them.
  2. Load the sausage stuffer with the seasoned meat and slowly fill the casings, making sure there are no air pockets.
  3. Twist the casings into desired lengths and tie the ends with butcher’s twine.

Step 4: Ferment the Sausage (Optional for Extra Tanginess)

  1. Hang the sausages in a warm, humid environment (85°F) for 12–24 hours to allow natural fermentation to lower the pH.
  2. Skip this step if using encapsulated citric acid, which provides tanginess without fermentation.

Step 5: Smoke and Cook the Sausage

Using a Smoker (Best Method for Authentic Flavor)

  1. Preheat the smoker to 140°F and smoke the sausages for 1 hour.
  2. Gradually increase the temperature to 180°F, continuing to smoke until the internal temperature reaches 155°F.
  3. Remove from the smoker and allow to cool at room temperature for an hour before refrigerating.

Using an Oven (Alternative Method Without a Smoker)

  1. Preheat the oven to 170°F.
  2. Place sausages on a wire rack over a baking sheet to allow even heat distribution.
  3. Bake for 2 to 3 hours, checking with a meat thermometer until the internal temperature reaches 155°F.
  4. Cool at room temperature, then refrigerate overnight before slicing.

Step 6: Store and Enjoy

  • Refrigerate for up to 3 weeks or freeze for up to 6 months.
  • Slice thinly and serve with cheese, crackers, or bread for the best flavor.

5: Summer Sausage vs. Salami – What’s the Difference?

Summer sausage and salami are both cured meats with bold flavors, but they have distinct differences in texture, seasoning, and preparation. Understanding these differences helps you choose the right option for charcuterie boards, sandwiches, and snacking.

Key Differences Between Summer Sausage and Salami

1. Moisture Content and Texture

  • Summer Sausage – Classified as a semi-dry sausage, meaning it retains some moisture but is firmer than fresh sausage.
  • Salami – A dry-cured sausage, which means it is drier and firmer due to longer curing and aging.

2. Flavor Profile and Seasoning

  • Summer Sausage – Has a milder, slightly tangy, and smoky flavor due to fermentation and light smoking.
  • Salami – Typically has a bolder, saltier taste with spices like garlic, fennel, and black pepper, depending on the variety.

3. Curing and Fermentation Process

  • Summer Sausage – Made using a shorter fermentation process, sometimes with encapsulated citric acid to achieve tanginess. It is then smoked or cooked at low temperatures.
  • SalamiCured and air-dried for weeks or months, creating a firmer, longer-lasting product.

4. Storage and Shelf Life

  • Summer Sausage – Can be stored at room temperature before opening and lasts 3–4 weeks in the refrigerator after opening.
  • Salami – Since it has less moisture, it has a longer shelf life and does not require refrigeration if properly cured.

Which One Should You Choose?

Choose Summer Sausage If:

  • You prefer a milder, smoky, and slightly tangy flavor.
  • You want a softer texture that is easy to slice.
  • You need a semi-dry sausage for snacking, sandwiches, or cheese boards.

Choose Salami If:

  • You enjoy bold, salty, and heavily spiced meats.
  • You want a firm, chewy texture with intense flavor.
  • You are looking for a longer-lasting cured meat that does not need refrigeration.

Both summer sausage and salami are excellent choices, depending on the dish or occasion. While summer sausage is ideal for snacking, sandwiches, and charcuterie boards, salami offers a stronger, aged flavor that pairs well with wine, cheese, and rustic bread.

Smoked summer sausage served with cheese and crackers
Perfectly smoked summer sausage paired with cheese and mustard.

6: How to Store and Serve Summer Sausage

Proper storage is essential to maintaining the flavor, texture, and safety of summer sausage. Since it is a cured and fermented sausage, it can be stored at room temperature before opening, but once opened, it requires refrigeration.

In this section, we will cover the best storage methods and serving suggestions to help you enjoy summer sausage at its finest.

Proper Storage Techniques for Maximum Freshness

Unopened Summer Sausage

  • Shelf-Stable Varieties: If labeled as shelf-stable, summer sausage can be stored at room temperature in a cool, dry place for up to one month.
  • Refrigerated Varieties: Some summer sausages require refrigeration even before opening. Always check the packaging for instructions.

Opened Summer Sausage

  • Refrigerate after opening to prevent spoilage.
  • Wrap tightly in plastic wrap or foil to maintain freshness.
  • Store in an airtight container to prevent the sausage from drying out.
  • Consume within 3 to 4 weeks for the best taste and quality.

Freezing Summer Sausage

  • Wrap the sausage tightly in plastic wrap and then in aluminum foil or a vacuum-sealed bag.
  • Label with the date and freeze for up to 6 months.
  • To thaw, place in the refrigerator overnight rather than at room temperature to avoid moisture buildup.

How to Serve Summer Sausage

Summer sausage is a versatile ingredient that pairs well with cheese, crackers, bread, and condiments. Here are some of the best ways to serve it:

1. Charcuterie Board Staple

  • Slice thinly and pair with cheddar, gouda, or pepper jack cheese.
  • Add grapes, nuts, and olives for variety.
  • Serve with mustard, honey, or fig jam for extra flavor.

2. Sandwich and Wrap Filler

  • Layer slices in a sandwich with Swiss cheese, lettuce, and mustard.
  • Add to a tortilla wrap with cream cheese and fresh greens.

3. Snack or Appetizer

  • Cut into bite-sized pieces and serve with pretzels or crackers.
  • Cube and toss into pasta salads or omelets for extra protein.

4. Cooking Ingredient

  • Dice and add to scrambled eggs, pizza, or pasta dishes.
  • Grill slices for a crispy, smoky finish.

Key Takeaways

  • Unopened summer sausage can be stored at room temperature, but once opened, it should be refrigerated.
  • Freezing extends shelf life for up to 6 months if properly wrapped.
  • Pairs well with cheese, crackers, sandwiches, and salads, making it a versatile snack or meal ingredient.

Proper storage and serving techniques ensure that summer sausage retains its signature flavor and texture, making it a convenient and delicious option for any occasion.

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7: FAQs About Summer Sausage

Many people have questions about summer sausage, its ingredients, preparation, and storage. Below are answers to some of the most commonly asked questions.

1. Why Is It Called Summer Sausage?

Summer sausage gets its name from its ability to remain shelf-stable and safe to eat without refrigeration for long periods, even during the summer months.
Historically, European farmers cured and fermented the sausage in winter so it would last through the hot summer months without spoiling. The low moisture content, curing salts, and fermentation process help preserve the meat, making it a convenient food for travel, picnics, and long-term storage.

2. What Are the Little Balls in Summer Sausage?

The small white or yellow balls in summer sausage are typically mustard seeds, black peppercorns, or encapsulated citric acid (ECA).
Mustard seeds – Provide a mild, tangy crunch, enhancing the sausage’s flavor.
Black peppercorns – Add a slight heat and bold, peppery bite.
Encapsulated citric acid (ECA) – Lowers the pH of the sausage to create a tangy taste while also helping with preservation.
These ingredients contribute to summer sausage’s signature look, texture, and flavor.

3. Is Summer Sausage Raw or Cooked?

Summer sausage is not raw, but it is also not fully cooked in the traditional sense. It is classified as a semi-dry cured meat, which means it undergoes a curing, fermenting, and smoking process to make it safe to eat without additional cooking.
Some varieties are lightly cooked during smoking to bring the internal temperature to around 155°F, ensuring safety while preserving the desired texture and moisture level.

4. What Is the Difference Between Summer Sausage and Salami?

Though summer sausage and salami are both cured meats, they have distinct differences in texture, taste, and preparation:
Summer sausage is semi-dry, meaning it retains more moisture and has a milder, smoky flavor. It is often fermented and smoked but not as heavily aged.
Salami is a drier, firmer cured sausage, aged for longer and often containing bolder spices and higher salt content.
Shelf life differs—salami lasts longer without refrigeration, while summer sausage is semi-shelf-stable but should be refrigerated after opening.
Both are excellent for charcuterie boards, sandwiches, and snacking, but summer sausage is softer and milder, while salami is firmer and more intensely flavored.

Final Thoughts on Summer Sausage

  • Summer sausage is named for its ability to stay fresh without refrigeration.
  • The small balls in summer sausage are mustard seeds, peppercorns, or encapsulated citric acid.
  • It is semi-dry cured and safe to eat without cooking.
  • It differs from salami in moisture content, flavor, and storage requirements.

Understanding these details helps you appreciate the history, flavor, and versatility of summer sausage. Whether you make it at home or buy it pre-made, it remains a favorite for charcuterie lovers and meat enthusiasts alike.

Conclusion: Mastering the Art of Summer Sausage

Summer sausage is a versatile, flavorful, and easy-to-store cured meat that has been enjoyed for centuries. Whether homemade or store-bought, it remains a staple for charcuterie boards, sandwiches, and snacks due to its tangy, smoky flavor and long shelf life.

Key Takeaways from This Guide:

  • Summer sausage is named for its ability to remain shelf-stable, even in warm temperatures.
  • It undergoes curing, fermentation, and smoking, making it safe to eat without cooking.
  • The small balls in summer sausage are typically mustard seeds, peppercorns, or citric acid, all of which contribute to its signature texture and flavor.
  • It differs from salami in moisture content, preparation, and shelf life, with summer sausage being softer and milder in taste.
  • Homemade summer sausage requires careful ingredient selection, stuffing, and smoking to achieve the perfect balance of tanginess and smokiness.
  • Proper storage is essential—refrigerate after opening and freeze for long-term preservation.

Making summer sausage at home is a rewarding experience, allowing you to customize flavors, experiment with different meats, and enjoy an authentic, homemade product. Whether you prefer classic beef and pork blends or creative variations with spices and cheese, summer sausage is a delicious and practical addition to any meal.

Conclusion: Mastering the Art of Summer Sausage

Summer sausage is a versatile, flavorful, and easy-to-store cured meat that has been enjoyed for centuries. Whether homemade or store-bought, it remains a staple for charcuterie boards, sandwiches, and snacks due to its tangy, smoky flavor and long shelf life.

Key Takeaways from This Guide:

  • Summer sausage is named for its ability to remain shelf-stable, even in warm temperatures.
  • It undergoes curing, fermentation, and smoking, making it safe to eat without cooking.
  • The small balls in summer sausage are typically mustard seeds, peppercorns, or citric acid, all of which contribute to its signature texture and flavor.
  • It differs from salami in moisture content, preparation, and shelf life, with summer sausage being softer and milder in taste.
  • Homemade summer sausage requires careful ingredient selection, stuffing, and smoking to achieve the perfect balance of tanginess and smokiness.
  • Proper storage is essential—refrigerate after opening and freeze for long-term preservation.

Making summer sausage at home is a rewarding experience, allowing you to customize flavors, experiment with different meats, and enjoy an authentic, homemade product. Whether you prefer classic beef and pork blends or creative variations with spices and cheese, summer sausage is a delicious and practical addition to any meal.